Shenzhen Hongxinteng Technology Co., Ltd.
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This Yamaha dual-lane pick and place is ideal variable mix / variable volume PCB assembly production. Offering low-impact mounting from a selection of 3 mounting heads, that enable you to mount from 008004" (0201 mm) up to large odd shape SMD.
The dual lane opens up for new mounting possibilities e.g. the supporting mounting innovation that enable the mounting heads to 'help each other' on both lanes.
Various Yamaha original features realize full dual lane lines with twice the productivity in the same floor space
The Yamaha 1 head solution provides both high speed mounting for chip components and flexibility for mid-to-large components.
RM head:A newly developed head that realizes both high-speed chip mounting and flexibility for mid-sized components up to 12mm, T6.5mm.
HM head:Realizes large component high-speed mounting and flexibility via 10 fully proven inline heads + scan camera.
Dual stage: Yamaha’s unique “Internal dual stage” provides high efficiency including features like dual lane mounting via a single lane. Large PCBs up to L810mm can also be handled the same way.
The Yamaha unique solution ensures there is no drop in operating rate even during high-mix production.
ALF:Applies a unique center-open method to successfully realize non-skilled operation + labor-saving by tape and reel presetting + improved pickup rate.
ZS feeder: Light-weight single feeder that can be carried in one hand with reel attached allows external setups/changeovers of reel-setting tasks. This vastly reduces the load on the operator.
Non-stop feeder replacement type carriage: Inserts-removes feeder during mounting to allow feeder replacement with no machine downtime. The light weight and compact design reduces the operator work load.
IT Option- Components Remain Counter:Gives pre-warning of component shortage (stockout) to allow preparing spare tape and reels and splicing the tape before the machine stops.
Automatic changeovers: Prevents changeover errors and reduces machine switchover downtime on multi-connected lines by sequentially carrying out the “next changeover’ when the next PCB lot arrives. Automatic push-up pin changerover is also available.
Solution that realizes high-quality mounting needed for mounting of high enhanced-value products.
Side-view camera function monitors nozzle tip images to detect the component pickup position (attitude) and detects such as missing components, vertical mounting errors, and reversed components.
Unsprung or unsupported weight has been drastically lightened to reduce impacts on ultra-small components during mounting
Nozzle ID management allows ideal maintenance based on the number of shots. ANC holders can be mounted or removed in 1 batch, and also set and removed from the external nozzle cleaner to ensure easier nozzle maintenance.
Self-recovery and self-diagnosis functions are realized through nozzle health care & feeder maintenance warnings. This maintains correct and continuous nozzle and feeder status nozzle and feeder along with high-quality production.
IT option - Production Setup Verify ensures quality via barcode checks during component changeovers and refills. It also handles Material Time Limit Management & Bin Code Management tasks.
M2M solution that supports innovative traceability and easily analyzes causes of defect occurrence without requiring any special operator skills
IT option traceability function utilizes ID information during component verification to identify the range of the defective lot.
ALL Image Tracer saves images during component recognition and applies factor analysis to them when a defect occurs. Images from the side-view camera can also be saved.
Dashboard analyzes the operating rate and mounting quality to support better productivity and quality. N-point collation function linked to the YSi-V and All Image Tracer help to swiftly identify the cause of defects.
| Model | YRM20 | ||
| Super high-speed rotary RM head | High-speed general-purpose | Odd-shaped components | |
| in-line HM head | in-line FM (flexible-multi) head | ||
| Nozzles (per 1 head unit) | 18 | 10 | 5 |
| Applicable components | 0201mm to W12 x L12mm, | 0201mm to W55 x L100mm, | 03015mm to W55 x L100mm, |
| Height 6.5mm or less | Height 15mm or less | Height 30mm or less | |
| Mounting capability | 2-beam : 115,000CPH (under optimum conditions) | 2-beam : 98,000CPH (under optimum conditions) | 2-beam : 35,000CPH (under optimum conditions) |
| under optimum conditions | 1-beam : 57,500CPH (under optimum conditions) | 1-beam : 49,000CPH (under optimum conditions) | 1-beam : 17,500CPH (under optimum conditions) |
| (in high production mode) | |||
| Mounting accuracy | ±0.025mm Cpk≧1.0 (under optimum conditions) | ±0.035mm Cpk≧1.0 (under optimum conditions) | |
| (high-accuracy mode) | |||
| Number of component types | Feeder carriage exchange : Max. 128 types = 32 feeders x 4 (conversion for 8mm tape feeder) | ||
| Fixed plate : Max. 128 types (conversion for 8mm tape feeder), Trays : 60 types (maximum when equipped with eATS30 x 2) | |||
| PCB dimensions | 1-beam : (Single lane) | ||
| Standard specifications : L50 x W50mm to L510 x W510mm, option : L50 x W50mm to L810 x W510mm | |||
| 2-beam : (Dual stage) | |||
| 1-PCB conveyance : L50 x W50mm to L810 x W510mm, 2-PCB conveyance : L50 x W50mm to L380 x W510mm | |||
| Power supply | 3-Phase AC 200/208/220/240/380/400/416V +/-10% 50/60Hz | ||
| Air supply source | 0.45MPa or more, in clean, dry state | ||
| External dimension | L1,374 x W1,948 x H1,445mm | ||
| (excluding projections) | |||
| Weight | 2-beam : Approx. 2,250kg (Main unit only), 1-beam : Approx. 2,150kg (Main unit only) | ||
Super high-speed rotary RM head achieves 115,000CPH!
Rotary head boosts component mountability of tiny components. This maintains high speed production since head replacements are no longer needed. This is technology that helps carry on the 1 head solution concept. This head can handle components ranging from super-tiny 0201mm components on up to medium-sized odd-shaped components of 12 x 12mm dimensions with heights of 6.5mm
Drastically improved component transfer speed. The super high-speed RM head component pickup is supported, achieving high productivity.
A simple task of cutting and inserting a tape reduces the load in the component supply work. Setting two reels makes it possible to level off the component supply timing, minimizing the risk of line stoppage due to failure of component supply.
High-speed multi-purpose in-line HM head
The all-around type head that can provide not only high-speed but also high flexibility handling from super-tiny 0201mm components on up to large-size components of 55 x 100mm and heights to 15mm. Combining the HM head with the RM head realizes high-speed mounting of all types of components.
Ultra wide-range head capable of handling components ranging from super-tiny 03015mm chips to tall components to 30mm and ultra-large components of 55 x 100mm. Force control is also available.
Achieving a common platform allows selecting from 1-beam and 2-beam for configuring the X-axis according to production mode and mounting capability.
Achieving a common platform allows selecting from 1-beam and 2-beam for configuring the X-axis according to production mode and mounting capability.