Shenzhen Hongxinteng Technology Co., Ltd.
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| Parameters | |
| Technology Platform | Type-B/C Single Rail |
| Series | SHero/Ultra |
| Model | S8080 /S2020/Hero/Ultra |
| Measurement Principle | 3D white light PSLM PMP(Programmable Spatial Light Modulation, Phase Measurement Profilometry) |
| Measurements | volume,acreage,height, XY offset, shape |
| Detection of Non-Performing Types | missing print,insufficienttin, excessive tin, bridging, offset, mal-shapes, surface contamination |
| Lens Resolution | 4.5um/5um/6um/8um/10um/12um/15um/16um/18um/20um(Optional for different camera models) |
| Accuracy | XY (Resolution):10um |
| Repeatability | height:≤1um (4 Sigma);volume/acreage:<1%(4 Sigma); |
| Gage R&R | <<10% |
| Inspection Speed | 0.35 sec/FOV -0.5 sec/FOV (depending on the actual configuration) |
| Quanlity of Inspection Head | Standard 1, matching 2,3 |
| Mark-point Detection Time | 0.3sec/piece |
| Maximun Meauring Head | ±550um (±1200um as option) |
| Maximun Measuring Height of PCB Warp | ±5mm |
| Minimun Pad Spacing | 100um -LRB-base pad height of 150um) 80um/100um/150um/200um (depending on the actual configuration) |
| Minimum element | 01005/03015/008004(Optional) |
| Maximun Loading PCB Size(X*Y) | 450x450mm(B)Large platform with 630x550mm (InSPIre 630) |
| Conveyor Setup | front orbit (back orbit as option) |
| PCB Transfer Direction | Left to right or Right to left |
| Conveyor Width Adjustment | manual & automatic |
| SPC/Engineering Statistics | Histogram；Xbar-R Chart；Xbar-S Chart；CP&CPK；%Gage Repartability Data；SPI Daily/Weekly/Monthly Reports |
| Gerber & CAD Data Import | support Gerber format(274x,274d),manual Teach model)；CAD X/Y,Part No.,Package Type imput) |
| Operating System Support | Windows 10 Professional (64 bit) |
| Equipment Diemension and Weight | W1000xD1150xH1530(B),965Kg W1000xD1174xH1550(C),985Kg |
| Optional | One person controls more machines,NetworkSPC(Software only ), 1D / 2D Barcode scanner, out-line programming software, UPS continuous power supply |
Principle of programmable structure grating PMP imaging technology
The phase modulation profilometry (PMP) is used to realize the 3D measurement
of the solder paste in precision printing.
The patented RGB Tune feature solves the problems of bridge miscalculation and relative datum uncertainty by taking red-green-blue primary color photos alone and combining with a unique color filtering algorithm, and provides 2D/3D measurements at the same time, results the RGB color distortion caused by the red light angle of the paste can be effectively avoided by using the color solder paste picture and 2d light source The RGB debugging versatility of different substrate colors greatly improves the repeatability accuracy of the equipment (height, volume, area) .
Provide 2.8 μm, 4.5 ΜM, 5 μm, 7 ΜM, 8 μm, 10 ΜM, 12 ΜM, 15 ΜM, 18 ΜM, 20 μm and many other different detection accuracy. Comply with customer requirements for product diversity and testing speed.
Using high-cost telecentric lens and special software testing algorithm, the problem of strabismus and distortion of ordinary lens is solved, and the detection accuracy and ability are greatly enhanced. Achieved the industry-leading, dynamic compensation + static compensation FPC warpage.
High-strength steel structure, standard servo motor with high-precision grinding ball screw, and guide rail, high-speed, smooth movement. The selected linear motor and high-precision grating ruler can be used to measure the solder paste of 03015 element with super-precision and high-speed, and the repeatability precision can reach 1um.
Automatically identify Mark points and bad board marks, share real-time detection data to the printer, SMT machine, and real-time, adjust the printing and SMT process.
Cooperate with different testing equipment on SMT production line, such as Aoi in front and Aoi in back, to form a closed loop, quality control system, and can synchronize data to quality control system, such as ERP.
SINICTEK developed a variety of data format ports, through the SPI system can be simple, fast, accurate data transfer to the client of the MES system.
By importing the Gerber module and friendly programming interface, engineers of all levels can program independently, quickly and accurately. The one-button operation designed for operators also greatly reduces the pressure of training.
Real-time SPC information display, provide users with strong quality control support. Full range of SPC tools, so that users at a glance. And support different formats of data output.
Miniled, MicroLED by a small LED lamp, the number of small leds on a single board can reach more than 1 million pads, MiniLED's single unit size is about 100-200 μm, and MicroLED's single unit size can be in 50 μm; Therefore, the 3DSPI equipment used in the ultra-dense products are used in the industry's highest configuration, especially the marble platform, linear motor and grating ruler to ensure the movement of small-size pad precision. By using the leading telecentric lens with 1.8 μm resolution and optimizing the Gerber transform, Load Job, algorithm, data saving and query, the accuracy, speed and efficiency of detection are greatly improved.
The SMT high quality testing requirements of the super-large board for automobile electronics and LED large screen can not meet the actual production requirements by manual testing, the application of the smart super-large board machine of Stecker solves the on-line SMT of the 1200-2000MM super-large board, detection, to achieve efficient, fast and stable detection.
Applications:
Widely used in electronics manufacturing, consumer electronics, automobile electronics, communications equipment, aerospace, medical equipment, LED lamps, computers and peripherals, smart home, smart logistics, miniature and high power ratio electronic devices.