Shenzhen Hongxinteng Technology Co., Ltd.
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Automatic Smt Online Solder Paste Inspection Machine Smt Spi Machine Sinicktek smt 3D SPI S8080 Spi Machine
| Parameters | |||
| Technology Platform | Type-B/C Single Rail | Type-B/C Double rails | Type-B/C Plus |
| Series | SHero/Ultra | S/Hero/Ultra | 1.2 m/1.5 m |
| Model | S8080 /S2020/Hero/Ultra | S8080D /S2020D/HeroD/UltraD | L1200 /DL1200 /DL1500 |
| Measurement Principle | 3D white light PSLM PMP(Programmable Spatial Light Modulation, Phase Measurement Profilometry) | ||
| Measurements | volume,acreage,height, XY offset, shape | ||
| Detection of Non-Performing Types | missing print,insufficienttin, excessive tin, bridging, offset, mal-shapes, surface contamination | ||
| Lens Resolution | 4.5um/5um/6um/8um/10um/12um/15um/16um/18um/20um(针对不同相机型号可选) | ||
| Accuracy | XY (Resolution):10um | ||
| Repeatability | height:≤1um (4 Sigma);volume/acreage:<1%(4 Sigma); | ||
| Gage R&R | <<10% | ||
| Inspection Speed | 0.35 sec/FOV -0.5 sec/FOV (depending on the actual configuration) | ||
| Quanlity of Inspection Head | Standard 1, matching 2,3 | ||
| Mark-point Detection Time | 0.3sec/piece | ||
| Maximun Meauring Head | ±550um (±1200um as option) | ||
| Maximun Measuring Height of PCB Warp | ±5mm | ||
| Minimun Pad Spacing | 100um -LRB-base pad height of 150um) 80um/100um/150um/200um (depending on the actual configuration) | ||
| Minimum element | 01005/03015/008004(Optional) | 01005/03015/008004(Optional) | 0201 |
| Maximun Loading PCB Size(X*Y) | 450x450mm(B)Large platform with 630x550mm (InSPIre 630) | 450x310+450x310(B) 470x310+470x310(C) 630x310+630x310((large desktop) | 1200X650MM (measurable range 1200x650mm single segment) 600x2x650mm (measuring range 1200x550mm two-segment) |
| Conveyor Setup | front orbit (back orbit as option) | 1 front orbit , 2,3,4 Dynamic Orbit | front orbit (back orbit as option) |
| PCB Transfer Direction | Left to right or Right to left | ||
| Conveyor Width Adjustment | manual & automatic | ||
| SPC/Engineering Statistics | Histogram；Xbar-R Chart；Xbar-S Chart；CP&CPK；%Gage Repartability Data；SPI Daily/Weekly/Monthly Reports | ||
| Gerber & CAD Data Import | support Gerber format(274x,274d),manual Teach model)；CAD X/Y,Part No.,Package Type imput) | ||
| Operating System Support | Windows 10 Professional (64 bit) | ||
| Equipment Diemension and Weight | W1000xD1150xH1530(B),965Kg W1000xD1174xH1550(C),985Kg | W1000xD1350xH1530(B),1200Kg W1000xD1350xH1550(C),1220Kg | W1730xD1420xH1530mm(single segment),1630Kg W1900xD1320xH1480mm(two-segment),1250Kg W2030xD1320xH1480(1500),1450Kg |
| Optional | One person controls more machines,NetworkSPC(Software only ), 1D / 2D Barcode scanner, out-line programming software, UPS continuous power supply | ||
Principle of programmable structure grating PMP imaging technology
The phase modulation profilometry (PMP) is used to realize the 3D measurement
of the solder paste in precision printing.
The patented RGB Tune feature solves the problems of bridge miscalculation and relative datum uncertainty by taking red-green-blue primary color photos alone and combining with a unique color filtering algorithm, and provides 2D/3D measurements at the same time, results the RGB color distortion caused by the red light angle of the paste can be effectively avoided by using the color solder paste picture and 2d light source The RGB debugging versatility of different substrate colors greatly improves the repeatability accuracy of the equipment (height, volume, area) .
High-strength steel structure, standard servo motor with high-precision grinding ball screw, and guide rail, high-speed, smooth movement. The selected linear motor and high-precision grating ruler can be used to measure the solder paste of 03015 element with super-precision and high-speed, and the repeatability precision can reach 1um.
Cooperate with different testing equipment on SMT production line, such as Aoi in front and Aoi in back, to form a closed loop, quality control system, and can synchronize data to quality control system, such as ERP.
SINICTEK developed a variety of data format ports, through the SPI system can be simple, fast, accurate data transfer to the client of the MES system.
By importing the Gerber module and friendly programming interface, engineers of all levels can program independently, quickly and accurately. The one-button operation designed for operators also greatly reduces the pressure of training.
Miniled, MicroLED by a small LED lamp, the number of small leds on a single board can reach more than 1 million pads, MiniLED's single unit size is about 100-200 μm, and MicroLED's single unit size can be in 50 μm; Therefore, the 3DSPI equipment used in the ultra-dense products are used in the industry's highest configuration, especially the marble platform, linear motor and grating ruler to ensure the movement of small-size pad precision. By using the leading telecentric lens with 1.8 μm resolution and optimizing the Gerber transform, Load Job, algorithm, data saving and query, the accuracy, speed and efficiency of detection are greatly improved.
Applications:
Widely used in electronics manufacturing, consumer electronics, automobile electronics, communications equipment, aerospace, medical equipment, LED lamps, computers and peripherals, smart home, smart logistics, miniature and high power ratio electronic devices.