Shenzhen Hongxinteng Technology Co., Ltd.
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THT (Through-Hole Technology) Component Insertion Machines are essential for assembling through-hole components onto printed circuit boards (PCBs). These machines automate the insertion process, ensuring high precision, consistency, and efficiency in PCB assembly. They are widely used in industries where durability and reliability are critical, such as automotive, aerospace, and industrial electronics.
The THT Dip Components Insertion Machine is equipped with several key features to enhance PCB assembly efficiency and precision:
High-Speed Insertion: Capable of rapid component placement, boosting production throughput.
Precision Placement: Ensures accurate insertion of through-hole components like resistors, capacitors, and connectors.
Adjustable Settings: Customizable for various component sizes and PCB layouts.
User-Friendly Interface: Intuitive controls for easy operation and setup.
Versatility: Compatible with a wide range of THT components and PCB designs.
Robust Construction: Durable design for long-lasting performance in high-volume production.
Error Reduction: Minimizes manual labor and human error, improving assembly quality.
Automated Functionality: Streamlines the insertion process, enhancing productivity and consistency.
| Models | Mini7 | Mini10 |
| Theoretical speed | 0.19 seconds per point | 0.19 seconds per point |
| Insert direction | Standard: -90 ° ~ + 90 ° , 360 ° optional, 1 ° increment | Standard: -90 ° ~ + 90 ° , 360 ° optional, 1 ° increment |
| Lead span | Spacing 2.5/3.5/5.0/7.5/10.0 mm (optional) | Spacing 2.5/3.5/5.0/7.5/10.0 mm (optional) |
| Component type | Capacitors, transistors, transistors, transistors, LED lights, key switches, resistors, connectors, springs, potentiometers, fuse blocks, fuses and other vertical ribbon | Capacitors, transistors, transistors, transistors, LED lights, key switches, resistors, connectors, springs, potentiometers, fuse blocks, fuses and other vertical ribbon |
| Packaging material, paper tape hole distance 12.7 mm/15.0 mm | Packaging material, paper tape hole distance 12.7 mm/15.0 mm | |
| Component specifications | Maximum height is 23mm and maximum diameter is 13mm (customizable) | Maximum height is 23mm and maximum diameter is 13mm (customizable) |
| The element can pass through the height | 23mm up/8mm down | 23mm up/8mm down |
| Element lead shear angle length | 1.2.2.2 mm (adjustable) | 1.2.2.2 mm (adjustable) |
| Component lead angle bending angle | 5-45 ° (adjustable) | 5-45 ° (adjustable) |
| Pass the plate size | Minimum 50mm * 50mm, maximum L350 * W280MM (left → right) | Minimum 50mm * 50mm, maximum L350 * W280MM (left → right) |
| Plug-in scope | Minimum 50mm * 50mm, maximum L280 * W260MM (left → right) | Minimum 50mm * 50mm, maximum L280 * W260MM (left → right) |
| Substrate thickness | 0.79 ~ 2.36 mm (standard: 1.6 mm) | 0.79 ~ 2.36 mm (standard: 1.6 mm) |
| Substrate transfer speed | 3 seconds/piece | 3 seconds/piece |
| Substrate transfer height | 900±20mm | 900±20mm |
| Use Power/power | 220V, AC (single phase)50/60HZ, 1.5 kw | 220V, AC (single phase)50/60HZ, 1.5 kw |
| Use Air Pressure/volume | 0.6 mpa/0.3 m 3/min | 0.6 mpa/0.3 m 3/min |
| Size of equipment (length * width * height) | L1530MM * W1409MM * H1658MM (station 7) | L1696MM * W1646MM * H1647MM (10 station) |
| Weight of equipment | About 900 kg | About 1,000 kg |
| Function configuration | ||
| Control system | Windows operating system in English interface, Windows platform, LCD display | Windows operating system in English interface, Windows platform, LCD display |
| Drive system | AC servo, AC motor | AC servo, AC motor |
| Base Drive mode | Solenoid valve + precision cylinder | Solenoid valve + precision cylinder |
| CTA feeding method | Solenoid valve + precision cylinder | Solenoid valve + precision cylinder |
| Transmission mode of circuit board | Automatic: left → right (standard) or Right → left (optional) | Automatic: left → right (standard) or Right → left (optional) |
| Data input method | USB interface input (EXCEL document format) | USB interface input (EXCEL document format) |
| PCB automatic scanning system | The vision system automatically collects PCB board image, man-machine dialogue and visual operation | The vision system automatically collects PCB board image, man-machine dialogue and visual operation |
| AI intelligent programming system | Intelligent identification aided programming, 2 minutes to complete the program | Intelligent identification aided programming, 2 minutes to complete the program |
| Mark Identification System | Mark recognition algorithm automatically compensates PCB dimension and coordinate deviation | Mark recognition algorithm automatically compensates PCB dimension and coordinate deviation |
| Automatic inspection of parts system | Automatic identification of poor insertion, automatic interpolation | Automatic identification of poor insertion, automatic interpolation |
| Bad Mark Recognition System | 1 second to automatically identify the x-board and skip, saving time and material | 1 second to automatically identify the x-board and skip, saving time and material |
| Program anti-dementia system | Misoperation modify program coordinates beyond the scope of the PCB, the system automatically lock down and prompt | Misoperation modify program coordinates beyond the scope of the PCB, the system automatically lock down and prompt |
| MES management system | Real-time upload and share production data, linkage platform, assistant management | Real-time upload and share production data, linkage platform, assistant management |
| Error proofing system | Feeder two-dimensional code and Barcode import system automatic comparison, OK start start, Ng alarm shutdown | Feeder two-dimensional code and Barcode import system automatic comparison, OK start start, Ng alarm shutdown |
| Remote technical support | The professional engineer remote instructs the field personnel to demonstrate and check the problem spots, help solve the technical problems or carry out the maintenance | The professional engineer remote instructs the field personnel to demonstrate and check the problem spots, help solve the technical problems or carry out the maintenance |
Applications:
Widely used in electronics manufacturing, consumer electronics, automobile electronics, communications equipment, aerospace, medical equipment, LED lamps, computers and peripherals, smart home, smart logistics, miniature and high power ratio electronic devices.