Shenzhen Hongxinteng Technology Co., Ltd.
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Features 1.
the installation and debugging is simple, the working pressure is greater than 0.5 MP, 220V AC can work. 2. The two main frames ensure that multiple PCB boards and feet are distinguished, enough space to place (a main frame contains two worktables, each worktable can be identified put two PCB board, in theory can be divided into 8 PCB board) . 3. An assembly line: the equipment comes with a roller assembly line, and can be directly connected to the reflow soldering, reducing costs for customers. 4. Camera detection and identification system: using high-precision camera and lens, automatically distinguish PCB board type and capture PCB board position, reduce the operation steps to achieve intelligent. 5. Stable quality, simple structure, low maintenance cost
The main component
The machine is composed of six parts: pipeline transportation system, PCB board grasping system, PCB board working platform, CCD vision system, pneumatic system and operation control system.
1. An assembly line transportation system:
Composition: including transmission chain, gear and belt, step motor, roof device, etc. . Function: it can be directly connected with customer reflow soldering or connected to customer assembly line, through high-power stepper motor to speed up the assembly line more than 4 times of customer reflow soldering, in this way, the distance between PCB boards can be fully opened, and there is enough time to grab the material for the rear grab system. The front of the assembly line adopts belt drive to ensure that PCB board transfer is not easy to tilt. The back end is driven by rolling, so that the board can be lifted by the roof mechanism below conveniently, thus ensuring the universality of the grab board.
2.PCB board grab system Composition:
Moving Guide Rail, Gripper structure, stepping motor, synchronous belt, etc. . Function: the two grasping mechanisms are respectively distributed in front and back of the running track. Two grasping mechanism work independently, each grasping mechanism is equipped with two work platforms, each machine can put four kinds of PCB board.
3.PCB working platform
Consists of 4 working platforms, can store 4 varieties of circuit boards, each variety of circuit boards and can store 2 locations, a total of 8 locations can be stored. 4 platforms can be automatically up and down, until, each platform filled with circuit boards, can minimize the frequency of customers to take the board.
4.CCD vision system Composition:
high-resolution camera, Lens, light source, etc. . Function: the camera distinguishes PCB types by measuring the shape of the PCB, then calculates the position of the PCB in the assembly line and sends it to the PCB grab system.
5. Pneumatic system Composition:
air filter two-piece, cylinder, solenoid valve, etc. Function: control the roof lifting, grab material lifting.
6.Operation Control System
It is composed of industrial computer, PLC, driver, motor, counter, photoelectric sensor and signal monitoring system. The use of Windows 10 operating system intelligent advanced software control, greatly facilitate the use of users.
| Name | Technical parameters |
| PCB Minimum Size | 50 × 50 mm |
| PCB Max Size | 600 × 400 mm (Can be customized to 1500 × 400) |
| Support System | The motor drives and the synchronous belt drives the paws on both sides to clamp parallel to the middle |
| Conveyor Speed | MAX 200mm/s programmable |
| Conveyor Height | 860～940mm |
| Conveyor Direction | Left-right or right-left, |
| Cycle Time | ＜8s |
| Power Input | aC 220V ± 10% , 50/60HZ, 2 kw single phase |
| Machine Dimensions | 2100(L) × customer defined (W) × 1680(h) mm |
| Weight | About 800 kg |
Widely used in electronics manufacturing, consumer electronics, automobile electronics, communications equipment, aerospace, medical equipment, LED lighting, computers and peripherals, smart home, smart logistics, miniature and high power ratio electronic devices.