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Dual Rail Conveyor Pcb Unloader Magazine Unloader Pcb Buffer Magazine
Smt Machine Smt Unloader Smt Loader Pcb Unloader Pcb Conveyor Pcb Loader
The SMT double-rail Rewinder is an automated device used in surface-mount technology assembly (SMT) lines to efficiently collect, temporarily store, and transfer printed circuit boards (pcbs) that have been fabricated for placement or plug-in. Its core feature is the use of dual-track design, which can handle two pcbs at the same time, significantly improving the efficiency and flexibility of the production line.
Here's how it works:
The SMT double-track plate retractor effectively solves the problems of low efficiency and poor flexibility of traditional monorail equipment through double-track parallel, intelligent buffering and automatic control, especially suitable for the pursuit of high mixed productivity and intelligent upgrade of electronic manufacturing enterprises. The production line speed, PCB specifications and future expansion requirements should be considered in the selection process to ensure the efficient coordination of equipment and overall production process.
1. Core functions
Dual-track parallel processing: support two independent track at the same time, can be processed different models or sizes of PCB, to meet the needs of multi-species, small batch production.
Buffer storage: when the speed of the front and back processes of the production line does not match, temporary storage buffer is provided to reduce the downtime.
Seamless docking automation equipment: with the placement machine, reflow furnace, AOI testing equipment and other linkage, to achieve fully automated production processes.
2. Technological Edge
High production efficiency: dual-track design to increase production capacity by 30%-50% , especially suitable for high-speed SMT line.
Flexibility and compatibility: track width can be adjusted to adapt to different sizes of PCB board (such as minimum 50 mm × 50 mm, maximum 530 * 390) .
Intelligent Control: equipped with PLC or industrial PC control system, support automatic counting, fault alarm, data traceability and other functions.
Strong stability: using precision transmission mechanism (such as servo motor, belt/roller transmission) to ensure the smooth transmission of PCB board and reduce the risk of card board.
Product information | |||
Device model | HXT-DU250 | HXT-DU330 | HXT-DU390 |
Applicable frame size | 355*320*563mm | 460*400*563mm | 535*460*563mm |
PCB board size (MM) | 350* (50-250) | 450* (50-330) | 530* (50-390) |
PCB thickness | 0.6-3.0mm | 0.6-3.0mm | 0.6-3.0mm |
Transfer speed | 10S/PCS | 10S/PCS | 10S/PCS |
Transport height | 900±20mm | 900±20mm | 900±20mm |
Delivery weight | 60-2000g | 60-2000g | 60-2000g |
Dimensions (L*W*H) | 1500mm×1500mm× 1300mm | 1900mm1600mm 1250mm | 2100mm1750mm 1250mm |
Body weight | about 200kg | about 380KG | about 420KG |
Starting power/no-load power | 200W | 250W | 300W |
Power supply and negative charge | 220V AC, single phase | ||
Step selection | 1~5 steps (10mmstep distance) | ||
Supply air source | 4-6kg | ||
Fixed side | Front fixation (rear fixation can be customized) | ||
Transmission direction | Left to right (can be customized from right to left) | ||
Number of storage boxes | 2pcs | ||
Conveying direction | L-R/R-L optional | ||
withstand voltage | AC terminal to ground 1500VAC, 1 minute | ||
Use environment | Environment free of corrosive gas and dust | ||
Anti-jamming | Voltage noise: 1000Vp-p, wave width 1us, 1 minute | ||
Transfer and connection push PCB board | Using stepping motor (42*48) | ||
Translation load transmission device | Imported steel wire synchronous belt | ||
Transport motor | Chinese University of Taiwan | ||
Control module | SIEMENS PLC | ||
Lifting stepper motor | Chinese University of Taiwan | ||
The electromagnetic valve | AirTAC | ||
Lifts | One piece cast aluminum seat | ||
Three-color light | Owen LED light | ||
Signal communication interface | Online Connection (Standard SMEMA) |
Widely used in electronics manufacturing, consumer electronics, automobile electronics, communications equipment, aerospace, medical equipment, LED lamps, computers and peripherals, smart home, smart logistics, miniature and high power ratio electronic devices.